Process Control Systems
Welcome to our portal. Process control solutions, or industrial process control solutions, are applications designed to automatically monitor and control a process to insure the output of the process conforms to pertinent manufacturing specifications. This software helps companies automate or streamline product development, lifecycle management or performance monitoring. Real-Time monitoring and optimization, both open and closed loop can have huge cost savings benefits for manufacturers.If you're interested in manufacturing software you should check out Tuppas. Tuppas Manufacturing Software contains a large collection of browser based modules for manufacturing plants which are highly configurable. Their modules are browser based, and thin client for anywhere access. They have a lot of different examples to look at. They specialize in manufacturing ERP as well as MES solutions
Highly configurable systems are outpacing canned systems and providing a path for innovation. Advancements in browser based technology are enabling agile deployment strategies.
Manufacturing software helps manufacturers improve production performance by providing visable control and reporting across the enterprise.
Process Control Strategies
Equipment performance monitoring along with software which analyzes the data and either suggests or makes appropriate changes to equipment settings is really the heart of process control. Process control automation has numerous applications such as what-if studies for factory and process improvements, plant modelling, data reconciliation and real-time optimization, web-based equipment performance monitoring and statistical process control and fault detection.Benefits
Process control systems help manufacturers reduce over-all costs, cycle times/time-to-market, optimize product development lifecycle, find the most efficient plant model, improve equipment performace, reduce non-productive work time, improve product quality and more.Proactive Manufacturing
Proactive Manufacturing has always been the desirable state for manufacturing. Reactive is not a successful way of handling and running a manufacturing enterprise. The word reactive is being used as an adjective to describe the way in which a company handles production.
It is better to have a set plan that takes control of the manufacturing process, rather than to passively allow problems and complications to occur which force your organization to react. As we all know, expected events are much easier to handle than unexpected events.
Keeping track of and modifying Key Performance Indicators is the best way to put your organization in a position that is in control. With the implementation of KPI software, your company can be as proactive as possible.
Key Performance Indicators
Key Performance indicators are a revelation to the field of manufacturing. Known as K.P.I.s, this is a software system which calculates the present state of the business and then uses business intelligence to prescribe a course of action. K.P.I is becoming vastly popular, as it is proving to be highly successful in many manufacturing companies already.
Because each organization differs widely in specific goals and strategies, it is necessary to have your KPI software tailored to the way your company runs. Tailorable KPI software is a necessary benefit. KPI is an amazing way to boost performance!
KPIs will measure the progress your company is making in every aspect as far as plant performance, machine performance, and much more. Knowledge based processes can be difficult to quantify without the aid of a complex and intelligent computer based system designed to measure the performance of every key player in your organization.
Statistical Process Control Software
There is a wide variety of Statistical process control software these days. From simple utilities that can be set up quickly to fully integrated systems that integrate with enterprise systems and manage complex customer certifications. We will focus on flexible SPC systems. These are systems that can be highly configured.
A canned Statistical process control solution will return standard calculations like CPK and standard deviation. Canned systems will also provide run charts and histograms. The areas where canned systems come up short are data management and customer certification. Canned Statistical process control software often contains certifications but they never seem to be in a format that the customer likes.
Working with data in a canned system can also be very difficult. An SPC solutions provider that offers configurable systems will generally be able to save your team keying time by setting up your data so that specs that can be applied to multiple products are managed together. A good solutions provider will also usually provide integration services allowing your employees import job information from other enterprise systems.
Optimizing Your Process Control
Control over your manufacturing process empowers you to achieve successful product runs. Optimizing this process requires insight into your business as well as a software system that delivers intricacy where you need it with a simplistic interface. A user-friendly solution that is complex enough to encompass your process can not be provided by a pre-fabricated software.
Flexible software that is structured to be tailored to your specifications is the solution. With proper systems analysis, a system can be transformed to fit your process and allow you to take advantage of business opportunities.
Visual overviews such as dashboards (real-time views into your process) which include graphs, charts and other reporting tools allow you to respond to current issues as they are causing process failure. The proper information at opportune times permits you to correct problems before they impact your production.
Process Control Solutions
If you're looking for a process control solution you might want to consider a browser based system. Browser based solutions are gaining widespread acceptance because they are easy to implement across large enterprises. The fact that they are browser based makes them very easy to maintain. There is generally nothing to install on the client PC so the implementation team doesn't need to travel from plant to plant getting applications setup.
Browser based systems also make it easy for chages to be implemented once the system is in place. With many browser based process control systems it becomes much easier for individual plants to have their specific needs addressed because the software vendor can alter the system easily. Picking the right system is very crucial of course. There are still many vendors who simply implement canned systems even with the improvements in technology. Companies like ShopFloorReporting.com, Tuppas and Demand ERP might be worth taking a look at if your interested in a system that can be configured to meet your changing business needs.
Of course as is true with anything you will likely reap what you sow. Configurable systems are best implemented by companies that have really pro-active teams. If you have a team that is focused on continuous improvement an agile control system might be just what you're looking for.
 Manufacturing ERP |
ShopFloorReporting.com |
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Thin Client ERP |
Wireless ERP |
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Plant Schedule |
IBM |
| ERP | Industrial Control |
| Industrial | Lean Manufacturing |
| Manufacturing | MES |